Gearbox manufacturing technology

The external gear of the wind power gear box generally adopts a carburizing and quenching grinding process. The introduction of high-efficiency and high-precision CNC forming gear grinding machines has made our foreign gear finishing level not much different from that of foreign countries. There is no difficulty in achieving the 5-level precision technology specified by the 19073 standard and the 6006 standard. However, there are still gaps between China's advanced technology in heat treatment deformation control, effective layer depth control, tooth surface grinding tempering control, and gear tooth shaping technology.

Due to the large size of the ring gear of the wind turbine gearbox and the high processing precision, the manufacturing technology of the inner ring gear in China is quite different from the international advanced level, which is mainly reflected in the gear processing and heat treatment deformation control of the helical internal gear.

The machining accuracy of the structural parts such as the box body, the planet carrier and the input shaft has a very important influence on the meshing quality of the gear transmission and the bearing life. The quality of the assembly also determines the length of the wind turbine gearbox and the reliability. . China has realized from the importance of the processing and assembly precision of structural parts that there is a certain gap between the level of equipment and the advanced level of foreign countries. The acquisition of high-quality, high-reliability wind turbine gearboxes, in addition to advanced design techniques and necessary manufacturing equipment support, is inseparable from the strict quality control of every step of the manufacturing process. The 6006 standard provides strict and detailed regulations on the quality assurance of the gearbox.